La sierra circular completamente automática CNC KCS-100C está equipada con alimentación de material y corte por servo de 2 ejes, adecuada para acero dulce, acero con bajo contenido de carbono, acero inoxidable, acero aleado...
Modo de alimentación: Tipo de empuje horizontal
Capacidad de corte: Ø20-100 mm
Diámetro de la hoja de sierra: Ø360mm
El KEENSAW KCS-100C is a high-performance, full automatic CNC circular cold sawing machine engineered specifically for continuous, mass-production cutoff of solid metal bars, heavy-walled pipes, square billets, and structural profiles up to φ100mm in diameter. Built upon an ultra-rigid high-tensile casting frame and equipped with precision AC servo-driven material feeding and blade downfeed systems, the KCS-100C guarantees linear length tolerances within ±0,05 mm while delivering clean, mirror-smooth cut surfaces with zero burrs.
Engineered for full unmanned production integration, the KCS-100C executes carga automática, alimentación automática, corte automático y descarga automática in an automated closed-loop cell. Benchmarked on standard φ50mm mild steel solid bar (20mm cutoff length), cutting takes just 3,7 segundos por corte (tiempo de ciclo total de 4,8 segundos), producing up to 6.000 piezas terminadas por turno de 8 horas. Controlled by an intuitive Siemens/Mitsubishi PLC touch-screen interface, a single machine operator can easily oversee up to 4 KCS-100C machine units simultaneously.
Manufactured in strict accordance with ISO9001:2000 quality management standards and fully CE certified, every KEENSAW KCS-100C comes complete with an integrated automatic magazine loading loader included in the standard machine price, ensuring maximum shop floor productivity without extra machinery investments.
Review the engineering standards and tool lifetime efficiencies delivered by the KCS-100C full automatic circular saw:
| Performance Benchmark | KCS-100C Factory Engineering Standard | Shop Floor Production Impact |
|---|---|---|
| Cutoff Speed & Shift Yield | 3.7s cut / 4.8s cycle time (~6,000 pcs / 8 hrs) | Dramatically boosts daily throughput compared to traditional band saws |
| Cutoff Length Accuracy | ±0,05 mm (control total del servomotor de CA) | Eliminates material scrap and unnecessary secondary facing or grinding |
| Acabado de la superficie del extremo | Superficie lisa como un espejo (cero rebabas) | Ready for immediate downstream chamfering, threading, or robotic welding |
| Vida útil económica de la hoja TCT | 17.850 cortes originales / Hasta 42.840 cortes (2 reafilados) | Reduces blade consumable costs to under $0.003 USD per cutoff piece |
| Ratio de reducción de mano de obra | 1 Operator controls 4 KCS-100C Machines | Reduce drásticamente los gastos generales de mano de obra del taller de máquinas y mantiene la producción activa las 24 horas del día, los 7 días de la semana. |
To sustain heavy industrial workloads and continuous 24/7 cutting operations, the KCS-100C is equipped with premium components from top global brands:
As a leading international metal cutting machine manufacturer holding hundreds of technical patents, KEENSAW builds high-precision circular saws under ISO9001:2000 and CE standards. Our large-scale production enables us to supply reliable, high-speed cold saws at competitive factory pricing to clients in over 50 countries globally.
Q1: What raw material shapes and alloys can the KCS-100C process?
A: The KCS-100C handles round bars, pipes, square bars, hollow tubes, billets, and H-beams up to φ100mm. It easily cuts carbon steel, stainless steel, titanium alloys, and nickel-based high-temperature alloys.
Q2: Is the automatic loading table included in the base machinery quote?
A: Yes. The KCS-100C is supplied as a complete automated cell (auto-loading, auto-feeding, auto-cutting, and auto-unloading), and the incline magazine auto-loading loader table is fully included in the machine price.
Q3: How does AC servo drive technology ensure superior precision over hydraulic saws?
A: Unlike hydraulic systems affected by fluid heat and pressure fluctuations, the KCS-100C utilizes dual AC servo motors for feeding and downfeed cutting, guaranteeing consistent linear tolerances within ±0.05mm during continuous operation.
Q4: Is secondary deburring required after cutting on the KCS-100C?
A: No. The machine yields a mirror-smooth cut surface with zero burrs, allowing parts to bypass secondary deburring or facing processes.
Q5: What saw blade specification is used on the KCS-100C and what is its yield?
A: The machine utilizes premium TCT carbide blades (e.g., φ285*60T, priced at approx. $100 USD each). On φ50mm mild steel, a new blade delivers ~17,850 cuts (35m²). With 2 standard resharpenings, total blade lifespan reaches 35,700 to 42,840 cuts (70–84m² total cut area).
Q6: What warranty policy, delivery timeline, and spare parts support are offered?
R: El plazo de fabricación es de 30 días. KEENSAW ofrece una garantía total de 12 meses, consulta técnica gratuita de por vida, 1 kit de repuestos gratuito (suficiente para al menos 5 años de funcionamiento) y soporte técnico en línea 24 horas al día, 7 días a la semana con respuesta garantizada dentro de las 24 horas.
Looking for an efficient φ100mm automatic circular saw to scale up your metal cutoff output?
| Modelo/Especificación | KCS-100C | |
| Capacidad de corte | Redondo | Φ 20-100 mm |
| Cuadrado | Φ 20-80 mm | |
| Hoja de sierra TCT | Tamaño de la hoja | Φ360*2,6T |
| Tamaño del agujero del pasador | 4*Φ16*PCD80*Φ50mm | |
| Velocidad de rotación | 22-170 rpm | |
| Precisión de longitud | +/-0,05 mm | |
| Limpieza de virutas | Cepillo de acero | |
| Potencia del motor | Motor de husillo | 11 kilovatios/6P |
| motor hidráulico | 2,2 kilovatios | |
| Servomotor de corte | 2,0 kilovatios | |
| Servomotor de alimentación | 1,0 kilovatios | |
| Motor transportador de virutas | 0,2 kilovatios | |
| Motor de bomba de refrigerante | 0,19 kilovatios | |
| Hidráulico | Presión hidráulica | 70 kg/m² (7mpa) |
| Volumen del tanque de combustible | 90 litros | |
| Neumático | Presión de aire | 4~6 kg/m² (0,4~0,6 mpa) |
| Alimentación y sujeción | Longitud de alimentación | 5~800 milímetros |
| Longitud de cola | 80~80+α(longitud de corte) | |
| Modo de avance de alimentación | Servomotor AC + husillo de bolas + varilla guía | |
| Modo de sujeción | Sujeción horizontal y sujeción vertical | |
| Electricidad | Voltaje y Hercios | Trifásico, 380V, 50Hz o personalizado |
| Tamaño y peso | Tamaño del piso | 6790*3000*1800mm |
| Peso | 4000 kilos | |
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