تم تجهيز المنشار الدائري الأوتوماتيكي الكامل KCS-100C CNC بتغذية وقطع مواد القيادة المؤازرة ذات محورين، وهو مناسب للفولاذ الطري والفولاذ منخفض الكربون والفولاذ المقاوم للصدأ وسبائك الفولاذ...
وضع التغذية: نوع الدفع الأفقي
قدرة القطع: Ø20-100 ملم
قطر شفرة المنشار: Ø360mm
ال KEENSAW KCS-100C is a high-performance, full automatic CNC circular cold sawing machine engineered specifically for continuous, mass-production cutoff of solid metal bars, heavy-walled pipes, square billets, and structural profiles up to φ100mm in diameter. Built upon an ultra-rigid high-tensile casting frame and equipped with precision AC servo-driven material feeding and blade downfeed systems, the KCS-100C guarantees linear length tolerances within ± 0.05 ملم while delivering clean, mirror-smooth cut surfaces with zero burrs.
Engineered for full unmanned production integration, the KCS-100C executes التحميل التلقائي، والتغذية التلقائية، والقطع التلقائي، والتفريغ التلقائي in an automated closed-loop cell. Benchmarked on standard φ50mm mild steel solid bar (20mm cutoff length), cutting takes just 3.7 ثانية لكل عملية قطع (إجمالي وقت الدورة 4.8 ثانية), producing up to 6000 قطعة جاهزة لكل وردية مدتها 8 ساعات. Controlled by an intuitive Siemens/Mitsubishi PLC touch-screen interface, a single machine operator can easily oversee up to 4 KCS-100C machine units simultaneously.
Manufactured in strict accordance with ISO9001:2000 quality management standards and fully CE certified, every KEENSAW KCS-100C comes complete with an integrated automatic magazine loading loader included in the standard machine price, ensuring maximum shop floor productivity without extra machinery investments.
Review the engineering standards and tool lifetime efficiencies delivered by the KCS-100C full automatic circular saw:
| Performance Benchmark | KCS-100C Factory Engineering Standard | Shop Floor Production Impact |
|---|---|---|
| Cutoff Speed & Shift Yield | 3.7s cut / 4.8s cycle time (~6,000 pcs / 8 hrs) | Dramatically boosts daily throughput compared to traditional band saws |
| Cutoff Length Accuracy | ±0.05 مم (تحكم كامل بمحرك سيرفو يعمل بالتيار المتردد) | Eliminates material scrap and unnecessary secondary facing or grinding |
| End-Face Surface Finish | Mirror-Smooth Surface (Zero Burrs) | Ready for immediate downstream chamfering, threading, or robotic welding |
| TCT Blade Economic Lifespan | 17,850 قطعة أصلية / ما يصل إلى 42,840 قطعة (عمليتي إعادة شحذ) | Reduces blade consumable costs to under $0.003 USD per cutoff piece |
| نسبة تخفيض العمالة | 1 Operator controls 4 KCS-100C Machines | Slashes machine shop labor overhead while keeping production active 24/7 |
To sustain heavy industrial workloads and continuous 24/7 cutting operations, the KCS-100C is equipped with premium components from top global brands:
As a leading international metal cutting machine manufacturer holding hundreds of technical patents, KEENSAW builds high-precision circular saws under ISO9001:2000 and CE standards. Our large-scale production enables us to supply reliable, high-speed cold saws at competitive factory pricing to clients in over 50 countries globally.
Q1: What raw material shapes and alloys can the KCS-100C process?
A: The KCS-100C handles round bars, pipes, square bars, hollow tubes, billets, and H-beams up to φ100mm. It easily cuts carbon steel, stainless steel, titanium alloys, and nickel-based high-temperature alloys.
Q2: Is the automatic loading table included in the base machinery quote?
A: Yes. The KCS-100C is supplied as a complete automated cell (auto-loading, auto-feeding, auto-cutting, and auto-unloading), and the incline magazine auto-loading loader table is fully included in the machine price.
Q3: How does AC servo drive technology ensure superior precision over hydraulic saws?
A: Unlike hydraulic systems affected by fluid heat and pressure fluctuations, the KCS-100C utilizes dual AC servo motors for feeding and downfeed cutting, guaranteeing consistent linear tolerances within ±0.05mm during continuous operation.
Q4: Is secondary deburring required after cutting on the KCS-100C?
A: No. The machine yields a mirror-smooth cut surface with zero burrs, allowing parts to bypass secondary deburring or facing processes.
Q5: What saw blade specification is used on the KCS-100C and what is its yield?
A: The machine utilizes premium TCT carbide blades (e.g., φ285*60T, priced at approx. $100 USD each). On φ50mm mild steel, a new blade delivers ~17,850 cuts (35m²). With 2 standard resharpenings, total blade lifespan reaches 35,700 to 42,840 cuts (70–84m² total cut area).
Q6: What warranty policy, delivery timeline, and spare parts support are offered?
A: Manufacturing lead time is 30 days. KEENSAW offers a 12-month full warranty, lifetime free technical consultation, 1 free spare parts kit (sufficient for at least 5 years of operation), and 24/7 online technical support with response guaranteed within 24 hours.
Looking for an efficient φ100mm automatic circular saw to scale up your metal cutoff output?
| الموديل/المواصفات | كيه سي اس-100سي | |
| قدرة القطع | دائري | Φ 20-100 ملم |
| مربع | Φ 20-80 ملم | |
| TCT شفرة المنشار | حجم الشفرة | Φ 360*2.6T |
| حجم ثقب الدبوس | 4*Φ16*PCD80*Φ50 ملم | |
| سرعة الدوران | 22-170 دورة في الدقيقة | |
| دقة الطول | +/-0.05 ملم | |
| رقاقة نظيفة | فرشاة فولاذية | |
| قوة المحرك | محرك المغزل | 11 كيلو واط/6P |
| محرك هيدروليكي | 2.2 كيلو واط | |
| قطع محرك سيرفو | 2.0 كيلو واط | |
| تغذية محرك سيرفو | 1.0 كيلو واط | |
| محرك ناقل الرقائق | 0.2 كيلو واط | |
| محرك مضخة التبريد | 0.19 كيلو واط | |
| هيدروليكي | الضغط الهيدروليكي | 70 كجم/م² (7 ميجاباسكال) |
| حجم خزان الوقود | 90 لتر | |
| هوائي | ضغط الهواء | 4 ~ 6 كجم / م² (0.4 ~ 0.6 ميجاباسكال) |
| التغذية والتثبيت | طول التغذية | 5～800 ملم |
| طول الذيل | 80～80+α (طول القطع) | |
| وضع محرك التغذية | محرك سيرفو يعمل بالتيار المتردد + برغي كروي + قضيب توجيه | |
| وضع لقط | لقط أفقي ولقط عمودي | |
| كهرباء | الجهد والهرتز | 3 مراحل، 380 فولت، 50 هرتز أو حسب الطلب |
| الحجم والوزن | حجم الكلمة | 6790*3000*1800 مللي متر |
| وزن | 4000 كجم | |
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