KCS-100C Full Automatic Circular Sawing Machine

The KEENSAW KCS-100C is a high-performance, full automatic CNC circular cold sawing machine engineered specifically for continuous, mass-production cutoff of solid metal bars, heavy-walled pipes, square billets, and structural profiles up to φ100mm in diameter. Built upon an ultra-rigid high-tensile casting frame and equipped with precision AC servo-driven material feeding and blade downfeed systems, the KCS-100C guarantees linear length tolerances within ±0.05mm while delivering clean, mirror-smooth cut surfaces with zero burrs.

Engineered for full unmanned production integration, the KCS-100C executes auto-loading, auto-feeding, auto-cutting, and auto-unloading in an automated closed-loop cell. Benchmarked on standard φ50mm mild steel solid bar (20mm cutoff length), cutting takes just 3.7 seconds per cut (4.8s total cycle time), producing up to 6,000 finished pieces per 8-hour shift. Controlled by an intuitive Siemens/Mitsubishi PLC touch-screen interface, a single machine operator can easily oversee up to 4 KCS-100C machine units simultaneously.

KCS-100C Technical Benchmarks & Blade Cost Economics

Manufactured in strict accordance with ISO9001:2000 quality management standards and fully CE certified, every KEENSAW KCS-100C comes complete with an integrated automatic magazine loading loader included in the standard machine price, ensuring maximum shop floor productivity without extra machinery investments.

Tier-1 Global Electrical & Pneumatic Ecosystem

To sustain heavy industrial workloads and continuous 24/7 cutting operations, the KCS-100C is equipped with premium components from top global brands:

• Control Architecture: Siemens and Mitsubishi PLC touch screen controls with multi-job recipe memory.
• Drive Systems: Fuji AC Servo Motors coupled with Festo Pneumatics for precise material indexing and clamping.
• Lubrication & Sensing: Italy ILC centralized automatic lubrication with Omron electrical sensors.

The KEENSAW Factory Direct Advantage

As a leading international metal cutting machine manufacturer holding hundreds of technical patents, KEENSAW builds high-precision circular saws under ISO9001:2000 and CE standards. Our large-scale production enables us to supply reliable, high-speed cold saws at competitive factory pricing to clients in over 50 countries globally.

FAQs: KCS-100C Full Automatic Circular Saw

Q1: What raw material shapes and alloys can the KCS-100C process?
A: The KCS-100C handles round bars, pipes, square bars, hollow tubes, billets, and H-beams up to φ100mm. It easily cuts carbon steel, stainless steel, titanium alloys, and nickel-based high-temperature alloys.

Q2: Is the automatic loading table included in the base machinery quote?
A: Yes. The KCS-100C is supplied as a complete automated cell (auto-loading, auto-feeding, auto-cutting, and auto-unloading), and the incline magazine auto-loading loader table is fully included in the machine price.

Q3: How does AC servo drive technology ensure superior precision over hydraulic saws?
A: Unlike hydraulic systems affected by fluid heat and pressure fluctuations, the KCS-100C utilizes dual AC servo motors for feeding and downfeed cutting, guaranteeing consistent linear tolerances within ±0.05mm during continuous operation.

Q4: Is secondary deburring required after cutting on the KCS-100C?
A: No. The machine yields a mirror-smooth cut surface with zero burrs, allowing parts to bypass secondary deburring or facing processes.

Q5: What saw blade specification is used on the KCS-100C and what is its yield?
A: The machine utilizes premium TCT carbide blades (e.g., φ285*60T, priced at approx. $100 USD each). On φ50mm mild steel, a new blade delivers ~17,850 cuts (35m²). With 2 standard resharpenings, total blade lifespan reaches 35,700 to 42,840 cuts (70–84m² total cut area).

Q6: What warranty policy, delivery timeline, and spare parts support are offered?
A: Manufacturing lead time is 30 days. KEENSAW offers a 12-month full warranty, lifetime free technical consultation, 1 free spare parts kit (sufficient for at least 5 years of operation), and 24/7 online technical support with response guaranteed within 24 hours.