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  • KCS-120C Automatic High Speed Circular Saw

    KCS-120C automatic high speed circular saw is equipped with 2-Axis servo driving material feeding and cutting feed, suitable for mild steel, stainless steel, alloy steel…

    Feed Mode: Horizontal Push Type

    Cutting Capacity: Ø30-120 mm

    Saw Blade Diameter: Ø425mm

    KCS-120C Automatic High Speed Circular Saw

    The KEENSAW KCS-120C is a high-speed, heavy-duty CNC circular cold sawing machine engineered specifically for automatic, high-precision cutoff operations on solid metal bars, heavy-walled pipes, square billets, and structural sections up to φ120mm in diameter. Built upon a ultra-rigid cast-iron base with dynamic AC servo motor drives for both material feeding and blade downfeed, the KCS-120C maintains precise linear cutoff length accuracy within ±0.05mm while producing clean, mirror-smooth cut faces with zero burrs.

    Designed to maximize production velocity in automated manufacturing environments, the KCS-120C executes auto-loading, auto-feeding, auto-cutting, and auto-unloading seamlessly. Benchmarked on standard φ50mm mild steel solid bar (20mm cutoff length), cutting takes just 3.7 seconds per cut (4.8s total cycle time), producing up to 6,000 finished pieces per 8-hour shift. Featuring an intuitive Siemens/Mitsubishi PLC touch screen, a single operator can comfortably manage up to 4 KCS-120C machine setups simultaneously.

    KCS-120C Engineering Performance & Tooling Cost Benchmarks

    Manufactured in strict accordance with ISO9001:2000 quality management systems and fully CE certified, every KEENSAW KCS-120C unit includes the automatic magazine loading table included in the base machinery price, providing an out-of-the-box turnkey cutoff solution without extra accessory costs.

    📊 KCS-120C Operational Performance & Cost Metrics

    Review the engineering benchmarks and tooling cost efficiencies delivered by the KCS-120C automatic high speed circular saw:

    Performance Parameter KCS-120C Factory Benchmark Standard Shop Floor Advantage
    Cutting Speed & Shift Output 3.7s cut / 4.8s total cycle (~6,000 pcs / 8 hrs) Dramatically outperforms conventional band saws in production output
    Linear Cutting Accuracy ±0.05mm (Full AC Servo Motor Drive) Eliminates material scrap and unnecessary secondary facing or grinding
    Cut Surface Finish Quality Mirror-Smooth Surface (Zero Burrs) Directly ready for downstream chamfering, threading, or robotic welding
    TCT Blade Economic Lifespan 17,850 cuts original / Up to 42,840 cuts (2 resharpenings) Reduces blade consumable costs to under $0.003 USD per piece
    Labor Overhead Ratio 1 Operator controls 4 KCS-120C Machines Slashes machine shop labor overhead while keeping production active 24/7

    Premier International Component Configuration

    To sustain heavy torque loads and continuous 24/7 cutting operations, the KCS-120C is equipped with tier-1 global components:

    • Control Architecture: Siemens and Mitsubishi PLC touch screen interface with job recipe management and auto alarms.
    • Motion Systems: Fuji AC Servo Drives paired with Festo Pneumatics for precise material feeding.
    • Lubrication & Sensing: Italy ILC centralized automatic lubrication with Omron electrical sensors.

    The KEENSAW One-Stop Advantage

    As a global metal cutting machine specialist holding hundreds of technical patents, KEENSAW builds high-precision circular saws under ISO9001:2000 and CE certification. Our high-volume manufacturing capability enables us to supply high-speed, heavy-duty cold saws at competitive factory-direct pricing across more than 50 countries worldwide.

    FAQs: KCS-120C Automatic High Speed Circular Saw

    Q1: What workpiece geometries and material alloys can the KCS-120C process?
    A: The KCS-120C is designed to process solid round bars, square bars, hollow pipes, billets, and H-beams up to φ120mm. It efficiently cuts carbon steel, stainless steel, titanium alloys, and nickel-based high-temperature alloys.

    Q2: Is the automatic incline magazine loader table included in the machine price?
    A: Yes. The KCS-120C comes standard as a full automated cell (auto-loading, auto-feeding, auto-cutting, and auto-unloading), and the incline magazine auto-loading loader table is fully included in the base quote.

    Q3: How does AC servo motion control improve accuracy over hydraulic systems?
    A: Unlike hydraulic drives which fluctuate with oil temperature and pressure changes, both feeding and cutting downfeed on the KCS-120C are driven by high-torque AC servo motors, guaranteeing strict linear accuracy within ±0.05mm across long shifts.

    Q4: Will the cut parts require secondary deburring or end-facing operations?
    A: No. The KCS-120C produces a mirror-smooth cut face with zero burrs, allowing workpieces to move directly to downstream machining, thread processing, or welding.

    Q5: What saw blade specification is used and what is the expected blade yield?
    A: The machine utilizes premium TCT carbide saw blades (e.g., φ285*60T, priced at approx. $100 USD each). On φ50mm mild steel, a new blade yields ~17,850 cuts (35m²). With 2 professional resharpenings, total blade lifespan reaches 35,700 to 42,840 cuts (70–84m² total cut area).

    Q6: What warranty, delivery timeline, and technical support are provided?
    A: Standard lead time is 30 days. KEENSAW provides a 12-month full warranty, lifetime free technical consultation, 1 free spare parts kit (sufficient for at least 5 years of operation), and 24/7 online technical support with response guaranteed within 24 hours.

    Looking to expand your cutoff capacity up to φ120mm with high-speed precision?

    Request Official KCS-120C Factory Pricing

    Model/Specification KCS-120C
    Cutting Capacity Round Φ 30-120 mm
    Square Φ 30-100 mm
    TCT Saw Blade Blade Size Φ 425*2.7T
    Pin hole size 4*Φ16*PCD80*Φ50 mm
    Rotating speed 18-150 rpm
    Length accuracy +/-0.05 mm
    Chip clean Steel Brush
    Motor Power Spindle motor 15 kw/6P
    Hydraulic motor 3.75 kw
    Cutting servo motor 3.5 kw
    Feeding servo motor 2.0 kw
    Chip conveyor motor 0.2 kw
    Coolant pump motor 0.19 kw
    Hydraulic Hydraulic pressure 90 kg/m² (7mpa)
    Fuel tank volume 110 L
    Pneumatic Air pressure 4~6 kg/m² (0.4~0.6mpa)
    Feeding & Clamping Feeding length 10~800 mm
    Tailing Length 80~80+α(cutting length)
    Feeding drive mode AC servo motor + ball screw + guide rod
    Clamping mode Horizontal clamping & Vertical clamping
    Electricity Voltage & Hertz 3Phase, 380V, 50Hz or customized
    Size & Weight Floor Size 7200*3000*1900mm
    Weight 4300kg

    Standard Auto Loading Table



    Mitsubishi Touch Screen



    Saw Blade System  ▎Clamping System



    Saw Spindle System  ▎Feeding System



    Hydraulic Station  ▎Servo Motor + Ball Screw + Linear Guide



    Electric Cabinet  ▎Auto Separator



    Oil Mist System  ▎Auto Chip Conveyor



     

    Auto Bundle Loading Table



    Filter  ▎Auto Unloading Table



     

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