The KEENSAW KCS-90C is an advanced, high-speed CNC circular cold sawing machine engineered specifically for continuous, high-volume cutoff operations on solid metal bars, heavy-walled pipes, billets, and structural profiles up to φ90mm in outer diameter. Built upon a rigid high-tensile casting chassis and powered by dynamic AC servo-driven feeding and downfeed cutting systems, the KCS-90C consistently secures strict linear length tolerances within ±0.05mm while delivering clean, mirror-smooth cut faces with zero burrs.
Engineered for high-throughput factory automation, the KCS-90C seamlessly executes auto-loading, auto-feeding, auto-cutting, and auto-unloading in a closed-loop cell. Benchmarked on standard φ50mm mild steel solid bar (20mm cutoff length), cutting requires just 3.7 seconds per cut (4.8s total cycle time), allowing a single unit to output up to 6,000 finished pieces per 8-hour shift. With its intuitive Siemens/Mitsubishi PLC touch-screen controls, one workshop operator can easily supervise up to 4 KCS-90C machine setups simultaneously.
Manufactured under ISO9001:2000 quality management systems and fully CE certified, every KEENSAW KCS-90C machine comes standard with an integrated automatic magazine loading table included in the base price, providing immediate ROI without requiring extra automation accessories.
Review the exact performance standards and consumable blade savings delivered by the KCS-90C high speed circular saw machine:
| Key Metric | KCS-90C Factory Engineering Standard | Shop Floor Production Advantage |
|---|---|---|
| Cutting Speed & Shift Yield | 3.7s cut / 4.8s total cycle (~6,000 pcs / 8 hrs) | Delivers high-velocity mass output, far surpassing conventional band saws |
| Linear Cutting Accuracy | ±0.05mm (Full AC Servo Motion Control) | Prevents material waste; eliminates secondary end-facing and grinding |
| Cut Surface Quality | Mirror-Smooth Finish (Zero Burrs) | Directly ready for downstream chamfering, threading, or robotic welding |
| TCT Blade Economic Life | 17,850 cuts original / Up to 42,840 cuts (2 resharpenings) | Reduces tooling consumable expenses to less than $0.003 USD per piece |
| Labor Overhead Ratio | 1 Operator runs 4 KCS-90C Machine Units | Slashes factory operating costs while maintaining continuous 24/7 output |
To ensure high torque and continuous 24/7 cutting reliability, the KCS-90C integrates world-leading components:
As a global metal cutting solution specialist backed by hundreds of technical patents, KEENSAW manufactures top-tier machinery under ISO9001:2000 and CE certification. Our large-scale production enables us to offer high-precision, reliable cold saws at competitive direct factory pricing across more than 50 countries worldwide.
Q1: What profile geometries and metal alloys can the KCS-90C slice through?
A: The KCS-90C efficiently processes round bars, pipes, square bars, hollow tubing, billets, and H-beams up to φ90mm. It handles a wide array of metals including carbon steel, stainless steel, titanium alloys, and nickel-based high-temp alloys.
Q2: Is the automatic loading loader table included with the KCS-90C package?
A: Yes. The KCS-90C is delivered as a turnkey fully automatic system (auto-loading, auto-feeding, auto-cutting, and auto-unloading), and the incline magazine auto-loading table is completely included in the base machine price.
Q3: Why is the KCS-90C driven by servo motors instead of hydraulic cylinders?
A: Hydraulic drives are prone to fluid temperature variation and pressure drops. The KCS-90C uses AC servo motors for both material feeding and blade cutting downfeed, guaranteeing strict linear accuracy within ±0.05mm and zero material slippage.
Q4: Will the cut parts require secondary deburring or end-facing?
A: No. The high-speed TCT blade produces a mirror-smooth cut face with zero burrs, eliminating the labor and equipment cost of secondary deburring.
Q5: What TCT blade specification is used and what is the expected blade life?
A: The KCS-90C uses premium TCT carbide blades (e.g., φ285*60T, priced at approx. $100 USD per blade). On φ50mm mild steel bar, an original blade delivers ~17,850 cuts (35m²). After 2 professional resharpenings, total blade yield reaches 35,700 to 42,840 cuts (70–84m² total cut area).
Q6: What warranty, delivery lead time, and spare parts backup are included?
A: Production lead time is 30 days. KEENSAW provides a 12-month full warranty, lifetime free technical consultation, 1 complimentary spare parts kit (sufficient for at least 5 years of operation), and 24/7 online technical support with response guaranteed within 24 hours.
Looking for a high-speed φ90mm automatic circular saw to boost your production efficiency?
| Model/Specification | KCS-90C | |
| Cutting Capacity | Round | Φ 20-90 mm |
| Square | Φ 20-75 mm | |
| TCT Saw Blade | Blade Size | Φ 315*2.25T |
| Pin hole size | 4*Φ11*PCD63*Φ32 mm | |
| Rotating speed | 20-180 rpm | |
| Length accuracy | +/-0.05 mm | |
| Chip clean | Steel Brush | |
| Motor Power | Spindle motor | 7.5 kw/6P |
| Hydraulic motor | 2.2 kw | |
| Cutting servo motor | 2.0 kw | |
| Feeding servo motor | 1.0 kw | |
| Chip conveyor motor | 0.2 kw | |
| Coolant pump motor | 0.19 kw | |
| Hydraulic | Hydraulic pressure | 70 kg/m² (7mpa) |
| Fuel tank volume | 110 L | |
| Pneumatic | Air pressure | 4~6 kg/m² (0.4~0.6mpa) |
| Feeding & Clamping | Feeding length | 5~800 mm |
| Tailing Length | 70~70+α(cutting length) | |
| Feeding drive mode | AC servo motor + ball screw + guide rod | |
| Clamping mode | Horizontal clamping & Vertical clamping | |
| Electricity | Voltage & Hertz | 3Phase, 380V, 50Hz or customized |
| Size & Weight | Floor Size | 7200*1850*1800mm |
| Weight | 2840kg | |
Auto loading table.
PLC control system.
Residual material separation.
Hydraulic drive steel brush.
Air cleaning gun.
Human interface operation system.
Hydraulic clamping system.
Oil mist cooling system.
Auto chain chip conveyor.
Magnetic powder clutch.
Tool box.
Auto bundle loading table.
Oil mist collector.
Auto Unloading system.
Manipulator production line.
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