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  • Scie circulaire automatique à grande vitesse KCS-120C

    La scie circulaire automatique à grande vitesse KCS-120C est équipée d'une alimentation et d'une alimentation de coupe en matériau à servomoteur à 2 axes, adaptée à l'acier doux, à l'acier inoxydable, à l'acier allié…

    Mode d'alimentation : type à poussée horizontale

    Capacité de coupe : Ø30-120 mm

    Diamètre de la lame de scie : Ø425mm

    Scie circulaire automatique à grande vitesse KCS-120C

    Le KEENSAW KCS-120C is a high-speed, heavy-duty CNC circular cold sawing machine engineered specifically for automatic, high-precision cutoff operations on solid metal bars, heavy-walled pipes, square billets, and structural sections up to φ120mm in diameter. Built upon a ultra-rigid cast-iron base with dynamic AC servo motor drives for both material feeding and blade downfeed, the KCS-120C maintains precise linear cutoff length accuracy within ±0,05 mm while producing clean, mirror-smooth cut faces with zero burrs.

    Designed to maximize production velocity in automated manufacturing environments, the KCS-120C executes chargement automatique, alimentation automatique, découpe automatique et déchargement automatique seamlessly. Benchmarked on standard φ50mm mild steel solid bar (20mm cutoff length), cutting takes just 3,7 secondes par coupe (temps de cycle total de 4,8 s), producing up to 6 000 pièces finies par équipe de 8 heures. Featuring an intuitive Siemens/Mitsubishi PLC touch screen, a single operator can comfortably manage up to 4 KCS-120C machine setups simultaneously.

    KCS-120C Engineering Performance & Tooling Cost Benchmarks

    Manufactured in strict accordance with ISO9001:2000 quality management systems and fully CE certified, every KEENSAW KCS-120C unit includes the automatic magazine loading table included in the base machinery price, providing an out-of-the-box turnkey cutoff solution without extra accessory costs.

    📊 KCS-120C Operational Performance & Cost Metrics

    Review the engineering benchmarks and tooling cost efficiencies delivered by the KCS-120C automatic high speed circular saw:

    Performance Parameter KCS-120C Factory Benchmark Standard Avantage de l'atelier
    Vitesse de coupe et sortie de changement de vitesse Coupe de 3,7 s / cycle total de 4,8 s (~ 6 000 pièces / 8 heures) Dramatically outperforms conventional band saws in production output
    Précision de coupe linéaire ±0.05mm (Full AC Servo Motor Drive) Eliminates material scrap and unnecessary secondary facing or grinding
    Cut Surface Finish Quality Mirror-Smooth Surface (Zero Burrs) Directement prêt pour le chanfreinage, le filetage ou le soudage robotisé en aval
    TCT Blade Economic Lifespan 17 850 coupes originales / Jusqu'à 42 840 coupes (2 réaffûtages) Reduces blade consumable costs to under $0.003 USD per piece
    Ratio de frais généraux de main-d'œuvre 1 Operator controls 4 KCS-120C Machines Slashes machine shop labor overhead while keeping production active 24/7

    Premier International Component Configuration

    To sustain heavy torque loads and continuous 24/7 cutting operations, the KCS-120C is equipped with tier-1 global components:

    • Control Architecture: Siemens and Mitsubishi PLC touch screen interface with job recipe management and auto alarms.
    • Motion Systems: Fuji AC Servo Drives paired with Festo Pneumatics for precise material feeding.
    • Lubrification et détection : Italy ILC centralized automatic lubrication with Omron electrical sensors.

    L'avantage unique de KEENSAW

    As a global metal cutting machine specialist holding hundreds of technical patents, KEENSAW builds high-precision circular saws under ISO9001:2000 and CE certification. Our high-volume manufacturing capability enables us to supply high-speed, heavy-duty cold saws at competitive factory-direct pricing across more than 50 countries worldwide.

    FAQs: KCS-120C Automatic High Speed Circular Saw

    Q1: What workpiece geometries and material alloys can the KCS-120C process?
    A: The KCS-120C is designed to process solid round bars, square bars, hollow pipes, billets, and H-beams up to φ120mm. It efficiently cuts carbon steel, stainless steel, titanium alloys, and nickel-based high-temperature alloys.

    Q2: Is the automatic incline magazine loader table included in the machine price?
    A: Yes. The KCS-120C comes standard as a full automated cell (auto-loading, auto-feeding, auto-cutting, and auto-unloading), and the incline magazine auto-loading loader table is fully included in the base quote.

    Q3: How does AC servo motion control improve accuracy over hydraulic systems?
    A: Unlike hydraulic drives which fluctuate with oil temperature and pressure changes, both feeding and cutting downfeed on the KCS-120C are driven by high-torque AC servo motors, guaranteeing strict linear accuracy within ±0.05mm across long shifts.

    Q4: Will the cut parts require secondary deburring or end-facing operations?
    A: No. The KCS-120C produces a mirror-smooth cut face with zero burrs, allowing workpieces to move directly to downstream machining, thread processing, or welding.

    Q5: What saw blade specification is used and what is the expected blade yield?
    A: The machine utilizes premium TCT carbide saw blades (e.g., φ285*60T, priced at approx. $100 USD each). On φ50mm mild steel, a new blade yields ~17,850 cuts (35m²). With 2 professional resharpenings, total blade lifespan reaches 35,700 to 42,840 cuts (70–84m² total cut area).

    Q6: What warranty, delivery timeline, and technical support are provided?
    A: Standard lead time is 30 days. KEENSAW provides a 12-month full warranty, lifetime free technical consultation, 1 free spare parts kit (sufficient for at least 5 years of operation), and 24/7 online technical support with response guaranteed within 24 hours.

    Looking to expand your cutoff capacity up to φ120mm with high-speed precision?

    Request Official KCS-120C Factory Pricing

    Modèle/Spécification KCS-120C
    Capacité de coupe Rond Φ 30-120 millimètres
    Carré Φ 30-100 millimètres
    Lame de scie TCT Taille de la lame Φ 425*2.7T
    Taille du trou d'épingle 4*Φ16*PCD80*Φ50 mm
    Vitesse de rotation 18-150 tr/min
    Précision de longueur +/-0,05 mm
    Nettoyage des copeaux Brosse en acier
    Puissance du moteur Moteur de broche 15 kW/6P
    Moteur hydraulique 3,75 kW
    Servomoteur de coupe 3,5 kW
    Servomoteur d'alimentation 2,0 kW
    Moteur de convoyeur de copeaux 0,2 kW
    Moteur de pompe à liquide de refroidissement 0,19 kW
    Hydraulique Pression hydraulique 90 kg/m² (7mpa)
    Volume du réservoir de carburant 110 litres
    Pneumatique Pression atmosphérique 4~6 kg/m² (0,4~0,6mpa)
    Alimentation et serrage Longueur d'alimentation 10~800 millimètres
    Longueur de queue 80~80+α(longueur de coupe)
    Mode d'entraînement d'alimentation Servomoteur AC + vis à billes + tige de guidage
    Mode de serrage Serrage horizontal et serrage vertical
    Électricité Tension et Hertz Triphasé, 380 V, 50 Hz ou personnalisé
    Taille et poids Taille du sol 7200*3000*1900mm
    Poids 4300kg

    Table de chargement automatique standard



    Écran tactile Mitsubishi



    Système de lame de scie  ▎Système de serrage



    Système de broche de scie  ▎Système d'alimentation



    Station hydraulique  ▎Servomoteur + Vis à billes + Guide linéaire



    Armoire électrique  ▎Séparateur automatique



    Système de brouillard d'huile ▎Convoyeur de copeaux automatique



     

    Tableau de chargement automatique des lots



    Filtre  ▎Table de déchargement automatique



     

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