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  • Sierra circular automática de alta velocidad KCS-120C

    La sierra circular automática de alta velocidad KCS-120C está equipada con un servomotor de 2 ejes para alimentación de material y corte, adecuada para acero dulce, acero inoxidable, acero aleado...

    Modo de alimentación: Tipo de empuje horizontal

    Capacidad de corte: Ø30-120 mm

    Diámetro de la hoja de sierra: Ø425mm

    Sierra circular automática de alta velocidad KCS-120C

    El KEENSAW KCS-120C is a high-speed, heavy-duty CNC circular cold sawing machine engineered specifically for automatic, high-precision cutoff operations on solid metal bars, heavy-walled pipes, square billets, and structural sections up to φ120mm in diameter. Built upon a ultra-rigid cast-iron base with dynamic AC servo motor drives for both material feeding and blade downfeed, the KCS-120C maintains precise linear cutoff length accuracy within ±0,05 mm mientras produce caras cortadas limpias, suaves como un espejo y sin rebabas.

    Designed to maximize production velocity in automated manufacturing environments, the KCS-120C executes carga automática, alimentación automática, corte automático y descarga automática seamlessly. Benchmarked on standard φ50mm mild steel solid bar (20mm cutoff length), cutting takes just 3,7 segundos por corte (tiempo de ciclo total de 4,8 segundos), producing up to 6.000 piezas terminadas por turno de 8 horas. Featuring an intuitive Siemens/Mitsubishi PLC touch screen, a single operator can comfortably manage up to 4 KCS-120C machine setups simultaneously.

    KCS-120C Engineering Performance & Tooling Cost Benchmarks

    Manufactured in strict accordance with ISO9001:2000 quality management systems and fully CE certified, every KEENSAW KCS-120C unit includes the automatic magazine loading table included in the base machinery price, providing an out-of-the-box turnkey cutoff solution without extra accessory costs.

    📊 KCS-120C Operational Performance & Cost Metrics

    Review the engineering benchmarks and tooling cost efficiencies delivered by the KCS-120C automatic high speed circular saw:

    Performance Parameter KCS-120C Factory Benchmark Standard Ventaja del taller
    Velocidad de corte y salida de cambio Corte de 3,7 s/ciclo total de 4,8 s (~6.000 piezas/8 h) Supera dramáticamente a las sierras de cinta convencionales en producción
    Precisión de corte lineal ±0.05mm (Full AC Servo Motor Drive) Eliminates material scrap and unnecessary secondary facing or grinding
    Calidad del acabado de la superficie de corte Superficie lisa como un espejo (cero rebabas) Directamente listo para biselado, roscado o soldadura robótica posteriores
    Vida útil económica de la hoja TCT 17.850 cortes originales / Hasta 42.840 cortes (2 reafilados) Reduce los costos de consumibles de las hojas a menos de $0.003 USD por pieza
    Relación de gastos generales de mano de obra 1 Operator controls 4 KCS-120C Machines Reduce drásticamente los gastos generales de mano de obra del taller de máquinas y mantiene la producción activa las 24 horas del día, los 7 días de la semana.

    Premier International Component Configuration

    To sustain heavy torque loads and continuous 24/7 cutting operations, the KCS-120C is equipped with tier-1 global components:

    • Control Architecture: Siemens and Mitsubishi PLC touch screen interface with job recipe management and auto alarms.
    • Sistemas de movimiento: Fuji AC Servo Drives paired with Festo Pneumatics for precise material feeding.
    • Lubricación y detección: Italia Lubricación automática centralizada ILC con sensores eléctricos Omron.

    The KEENSAW One-Stop Advantage

    As a global metal cutting machine specialist holding hundreds of technical patents, KEENSAW builds high-precision circular saws under ISO9001:2000 and CE certification. Our high-volume manufacturing capability enables us to supply high-speed, heavy-duty cold saws at competitive factory-direct pricing across more than 50 countries worldwide.

    FAQs: KCS-120C Automatic High Speed Circular Saw

    Q1: What workpiece geometries and material alloys can the KCS-120C process?
    A: The KCS-120C is designed to process solid round bars, square bars, hollow pipes, billets, and H-beams up to φ120mm. It efficiently cuts carbon steel, stainless steel, titanium alloys, and nickel-based high-temperature alloys.

    Q2: Is the automatic incline magazine loader table included in the machine price?
    A: Yes. The KCS-120C comes standard as a full automated cell (auto-loading, auto-feeding, auto-cutting, and auto-unloading), and the incline magazine auto-loading loader table is fully included in the base quote.

    Q3: How does AC servo motion control improve accuracy over hydraulic systems?
    A: Unlike hydraulic drives which fluctuate with oil temperature and pressure changes, both feeding and cutting downfeed on the KCS-120C are driven by high-torque AC servo motors, guaranteeing strict linear accuracy within ±0.05mm across long shifts.

    Q4: Will the cut parts require secondary deburring or end-facing operations?
    A: No. The KCS-120C produces a mirror-smooth cut face with zero burrs, allowing workpieces to move directly to downstream machining, thread processing, or welding.

    Q5: What saw blade specification is used and what is the expected blade yield?
    A: The machine utilizes premium TCT carbide saw blades (e.g., φ285*60T, priced at approx. $100 USD each). On φ50mm mild steel, a new blade yields ~17,850 cuts (35m²). With 2 professional resharpenings, total blade lifespan reaches 35,700 to 42,840 cuts (70–84m² total cut area).

    Q6: What warranty, delivery timeline, and technical support are provided?
    A: Standard lead time is 30 days. KEENSAW provides a 12-month full warranty, lifetime free technical consultation, 1 free spare parts kit (sufficient for at least 5 years of operation), and 24/7 online technical support with response guaranteed within 24 hours.

    Looking to expand your cutoff capacity up to φ120mm with high-speed precision?

    Request Official KCS-120C Factory Pricing

    Modelo/Especificación KCS-120C
    Capacidad de corte Redondo Φ 30-120 mm
    Cuadrado Φ 30-100 mm
    Hoja de sierra TCT Tamaño de la hoja Φ425*2,7T
    Tamaño del agujero del pasador 4*Φ16*PCD80*Φ50mm
    Velocidad de rotación 18-150 rpm
    Precisión de longitud +/-0,05 mm
    Limpieza de virutas Cepillo de acero
    Potencia del motor Motor de husillo 15 kilovatios/6P
    motor hidráulico 3,75 kilovatios
    Servomotor de corte 3,5 kilovatios
    Servomotor de alimentación 2,0 kilovatios
    Motor transportador de virutas 0,2 kilovatios
    Motor de bomba de refrigerante 0,19 kilovatios
    Hidráulico Presión hidráulica 90 kg/m² (7mpa)
    Volumen del tanque de combustible 110 litros
    Neumático Presión de aire 4~6 kg/m² (0,4~0,6 mpa)
    Alimentación y sujeción Longitud de alimentación 10~800 milímetros
    Longitud de cola 80~80+α(longitud de corte)
    Modo de avance de alimentación Servomotor AC + husillo de bolas + varilla guía
    Modo de sujeción Sujeción horizontal y sujeción vertical
    Electricidad Voltaje y Hercios Trifásico, 380V, 50Hz o personalizado
    Tamaño y peso Tamaño del piso 7200*3000*1900mm
    Peso 4300 kilos

    Mesa de carga automática estándar



    Pantalla táctil Mitsubishi



    Sistema de hoja de sierra ▎Sistema de sujeción



    Sistema de husillo de sierra ▎Sistema de alimentación



    Estación Hidráulica ▎Servomotor + Husillo de Bolas + Guía Lineal



    Gabinete eléctrico ▎Separador automático



    Sistema de niebla de aceite ▎Transportador automático de virutas



     

    Mesa de carga de paquetes automáticos



    Filtro  ▎Tabla de descarga automática



     

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