KCS-160C Automatic Circular Saw for Metal Bar and Pipe Cutting

The KEENSAW KCS-160C is a high-capacity, heavy-duty CNC circular cold sawing machine engineered specifically for fast, high-precision cutoff operations on solid metal bars, heavy-walled pipes, square billets, and structural sections up to φ160mm in diameter. Built with a heavy-duty cast-iron chassis and powered by high-torque AC servo motors on both material feeding shuttle and blade downfeed, the KCS-160C consistently holds linear cutoff length tolerances within ±0.05mm while producing clean, mirror-smooth cut surfaces with zero burrs.

Engineered for high-volume, continuous industrial manufacturing, the KCS-160C executes complete automated cycles: auto-loading, auto-feeding, auto-cutting, and auto-unloading. Benchmarked on standard φ50mm mild steel solid bar (20mm cutoff length), cutting requires just 3.7 seconds per cut (4.8s total cycle time), allowing a single unit to output approximately 6,000 finished pieces per 8-hour shift. Controlled via an intuitive Siemens/Mitsubishi PLC touch screen, one workshop operator can easily monitor up to 4 KCS-160C machine setups simultaneously.

KCS-160C Engineering Performance & Blade Cost Economics

Manufactured under strict ISO9001:2000 quality management systems and fully CE certified, every KEENSAW KCS-160C unit includes the automatic magazine loading storage rack included in the standard machine base price, providing immediate turnkey automation without secondary accessory costs.

Tier-1 Global Component Integration

To withstand high cutting forces when slicing heavy solid bars and large pipes, the KCS-160C integrates premier global components:

• Control System: Siemens and Mitsubishi PLC touch screen controls with recipe storage and fault diagnosis.
• Motion Architecture: Fuji AC Servo Motors paired with Festo Pneumatics for precise workpiece positioning.
• Lubrication & Sensing: Italy ILC centralized automatic lubrication with Omron electrical sensors.

The KEENSAW Factory Direct Advantage

As an international metal cutting solution provider holding hundreds of technical patents, KEENSAW manufactures high-precision circular saws under ISO9001:2000 and CE standards. Our large-scale production enables us to supply reliable, high-speed cold saws at competitive direct-from-factory pricing across more than 50 countries worldwide.

FAQs: KCS-160C Automatic Circular Saw

Q1: What raw material geometries and alloys can the KCS-160C process?
A: The KCS-160C processes solid round bars, heavy pipes, square bars, hollow tubing, billets, and H-beams up to φ160mm. It efficiently cuts carbon steel, stainless steel, titanium alloys, and nickel-based high-temperature alloys.

Q2: Is the automatic incline magazine loader included in the machine price?
A: Yes. The KCS-160C is delivered as a 100% turnkey automated cell (auto-loading, auto-feeding, auto-cutting, and auto-unloading), and the incline magazine loader table is fully included in the base machine price.

Q3: Why are dual AC servo motors superior to hydraulic drives for large bar cutting?
A: Hydraulic drives are susceptible to fluid temperature fluctuations and pressure drift. The KCS-160C uses high-torque AC servo motors for both material feeding and blade downfeed, guaranteeing strict linear accuracy within ±0.05mm across continuous long shifts.

Q4: Does the cut surface on heavy pipes and bars require deburring?
A: No. The high-speed TCT blade delivers a mirror-smooth cut surface with zero burrs, allowing workpieces to bypass secondary deburring or facing operations.

Q5: What saw blade type is used and what is its expected yield?
A: The machine utilizes premium TCT carbide saw blades (e.g., φ285*60T, priced at approx. $100 USD each). On φ50mm mild steel benchmarking, a new blade yields ~17,850 cuts (35m²). With 2 professional resharpenings, total blade lifespan reaches 35,700 to 42,840 cuts (70–84m² total cut area).

Q6: What warranty, delivery lead time, and spare parts backup are included?
A: Manufacturing lead time is 30 days. KEENSAW offers a 12-month full warranty, lifetime free technical consultation, 1 free spare parts kit (sufficient for at least 5 years of operation), and 24/7 online technical support with response guaranteed within 24 hours.