Die automatische Hochgeschwindigkeitskreissäge KCS-160C ist mit einem 2-Achsen-Servoantrieb für Materialzuführung und Schnittvorschub ausgestattet und eignet sich für Weichstahl, Edelstahl, legierten Stahl usw.
Vorschubmodus: Horizontaler Push-Typ
Schnittkapazität: Ø40-160 mm
Sägeblattdurchmesser: Ø460mm
Der KEENSAW KCS-160C is a high-capacity, heavy-duty CNC circular cold sawing machine engineered specifically for fast, high-precision cutoff operations on solid metal bars, heavy-walled pipes, square billets, and structural sections up to φ160mm in diameter. Built with a heavy-duty cast-iron chassis and powered by high-torque AC servo motors on both material feeding shuttle and blade downfeed, the KCS-160C consistently holds linear cutoff length tolerances within ±0,05 mm while producing clean, mirror-smooth cut surfaces with zero burrs.
Engineered for high-volume, continuous industrial manufacturing, the KCS-160C executes complete automated cycles: automatisches Laden, automatisches Zuführen, automatisches Schneiden und automatisches Entladen. Benchmarked on standard φ50mm mild steel solid bar (20mm cutoff length), cutting requires just 3.7 seconds per cut (4.8s total cycle time), allowing a single unit to output approximately 6.000 fertige Teile pro 8-Stunden-Schicht. Controlled via an intuitive Siemens/Mitsubishi PLC touch screen, one workshop operator can easily monitor up to 4 KCS-160C machine setups simultaneously.
Manufactured under strict ISO9001:2000 quality management systems and fully CE certified, every KEENSAW KCS-160C unit includes the automatic magazine loading storage rack included in the standard machine base price, providing immediate turnkey automation without secondary accessory costs.
Review the operational performance standards and consumable tool life delivered by the KCS-160C automatic circular saw:
| Engineering Parameter | KCS-160C Factory Benchmark Standard | Shop Floor Production Advantage |
|---|---|---|
| Cutting Speed & Shift Yield | 3,7 Sekunden Schnitt / 4,8 Sekunden Gesamtzyklus (~6.000 Stück / 8 Stunden) | Dramatically outperforms conventional band saws in production output |
| Lineare Schnittgenauigkeit | ±0.05mm (Full AC Servo Motor Control) | Eliminates material scrap and unnecessary secondary end-facing or grinding |
| Cut Surface Finish Quality | Mirror-Smooth Surface (Zero Burrs) | Directly ready for downstream chamfering, threading, or robotic welding |
| TCT Blade Economic Lifespan | 17.850 Schnitte im Original / Bis zu 42.840 Schnitte (2 Nachschärfungen) | Reduces blade consumable costs to under $0.003 USD per piece |
| Labor Overhead Ratio | 1 Operator runs 4 KCS-160C Machines | Slashes machine shop labor overhead while keeping production active 24/7 |
To withstand high cutting forces when slicing heavy solid bars and large pipes, the KCS-160C integrates premier global components:
As an international metal cutting solution provider holding hundreds of technical patents, KEENSAW manufactures high-precision circular saws under ISO9001:2000 and CE standards. Our large-scale production enables us to supply reliable, high-speed cold saws at competitive direct-from-factory pricing across more than 50 countries worldwide.
Q1: What raw material geometries and alloys can the KCS-160C process?
A: The KCS-160C processes solid round bars, heavy pipes, square bars, hollow tubing, billets, and H-beams up to φ160mm. It efficiently cuts carbon steel, stainless steel, titanium alloys, and nickel-based high-temperature alloys.
Q2: Is the automatic incline magazine loader included in the machine price?
A: Yes. The KCS-160C is delivered as a 100% turnkey automated cell (auto-loading, auto-feeding, auto-cutting, and auto-unloading), and the incline magazine loader table is fully included in the base machine price.
Q3: Why are dual AC servo motors superior to hydraulic drives for large bar cutting?
A: Hydraulic drives are susceptible to fluid temperature fluctuations and pressure drift. The KCS-160C uses high-torque AC servo motors for both material feeding and blade downfeed, guaranteeing strict linear accuracy within ±0.05mm across continuous long shifts.
Q4: Does the cut surface on heavy pipes and bars require deburring?
A: No. The high-speed TCT blade delivers a mirror-smooth cut surface with zero burrs, allowing workpieces to bypass secondary deburring or facing operations.
Q5: What saw blade type is used and what is its expected yield?
A: The machine utilizes premium TCT carbide saw blades (e.g., φ285*60T, priced at approx. $100 USD each). On φ50mm mild steel benchmarking, a new blade yields ~17,850 cuts (35m²). With 2 professional resharpenings, total blade lifespan reaches 35,700 to 42,840 cuts (70–84m² total cut area).
Q6: What warranty, delivery lead time, and spare parts backup are included?
A: Manufacturing lead time is 30 days. KEENSAW offers a 12-month full warranty, lifetime free technical consultation, 1 free spare parts kit (sufficient for at least 5 years of operation), and 24/7 online technical support with response guaranteed within 24 hours.
Looking for a reliable φ160mm automatic circular saw for your bar and pipe cutting line?
| Modell/Spezifikation | KCS-160C | |
| Schnittkapazität | Runden | Φ 40-160 mm |
| Quadrat | Φ 40-105 mm | |
| TCT-Sägeblatt | Klingengröße | Φ 460*2,7T |
| Stiftlochgröße | 4*Φ16*PCD90*Φ50 mm | |
| Drehzahl | 18-150 U/min | |
| Längengenauigkeit | +/-0,1 mm | |
| Chip sauber | Stahlbürste | |
| Motorleistung | Spindelmotor | 15 kW/6P |
| Hydraulikmotor | 3,75 kW | |
| Schneidservomotor | 3,5 kW | |
| Vorschubservomotor | 2,0 kW | |
| Spänefördermotor | 0,2 kW | |
| Kühlmittelpumpenmotor | 0,19 kW | |
| Hydraulisch | Hydraulikdruck | 90 kg/m² (7 MPa) |
| Volumen des Kraftstofftanks | 110 L | |
| Pneumatisch | Luftdruck | 4~8 kg/m² (0,4~0,8 MPa) |
| Vorschub und Klemmung | Futterlänge | 10~800 mm |
| Schwanzlänge | 80~80+α (Schnittlänge) | |
| Vorschubfahrmodus | AC-Servomotor + Kugelumlaufspindel + Führungsstange | |
| Spannmodus | Horizontales Spannen und vertikales Spannen | |
| Strom | Spannung und Hertz | 3Phasen, 380V, 50Hz oder kundenspezifisch |
| Größe und Gewicht | Bodengröße | 7200*3100*2000mm |
| Gewicht | 6700 kg | |
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