KCS-160C منشار دائري أوتوماتيكي لقطع القضبان المعدنية والأنابيب

ال KEENSAW KCS-160C is a high-capacity, heavy-duty CNC circular cold sawing machine engineered specifically for fast, high-precision cutoff operations on solid metal bars, heavy-walled pipes, square billets, and structural sections up to φ160mm in diameter. Built with a heavy-duty cast-iron chassis and powered by high-torque AC servo motors on both material feeding shuttle and blade downfeed, the KCS-160C consistently holds linear cutoff length tolerances within ± 0.05 ملم while producing clean, mirror-smooth cut surfaces with zero burrs.

Engineered for high-volume, continuous industrial manufacturing, the KCS-160C executes complete automated cycles: التحميل التلقائي، والتغذية التلقائية، والقطع التلقائي، والتفريغ التلقائي. Benchmarked on standard φ50mm mild steel solid bar (20mm cutoff length), cutting requires just 3.7 ثانية لكل عملية قطع (إجمالي وقت الدورة 4.8 ثانية), allowing a single unit to output approximately 6000 قطعة جاهزة لكل وردية مدتها 8 ساعات. Controlled via an intuitive Siemens/Mitsubishi PLC touch screen, one workshop operator can easily monitor up to 4 KCS-160C machine setups simultaneously.

KCS-160C Engineering Performance & Blade Cost Economics

Manufactured under strict ISO9001:2000 quality management systems and fully CE certified, every KEENSAW KCS-160C unit includes the automatic magazine loading storage rack included in the standard machine base price, providing immediate turnkey automation without secondary accessory costs.

Tier-1 Global Component Integration

To withstand high cutting forces when slicing heavy solid bars and large pipes, the KCS-160C integrates premier global components:

• نظام التحكم: Siemens and Mitsubishi PLC touch screen controls with recipe storage and fault diagnosis.
• Motion Architecture: Fuji AC Servo Motors paired with Festo Pneumatics for precise workpiece positioning.
• التشحيم والاستشعار: إيطاليا ILC تشحيم تلقائي مركزي مع أجهزة استشعار كهربائية من أومرون.

The KEENSAW Factory Direct Advantage

As an international metal cutting solution provider holding hundreds of technical patents, KEENSAW manufactures high-precision circular saws under ISO9001:2000 and CE standards. Our large-scale production enables us to supply reliable, high-speed cold saws at competitive direct-from-factory pricing across more than 50 countries worldwide.

FAQs: KCS-160C Automatic Circular Saw

Q1: What raw material geometries and alloys can the KCS-160C process?
A: The KCS-160C processes solid round bars, heavy pipes, square bars, hollow tubing, billets, and H-beams up to φ160mm. It efficiently cuts carbon steel, stainless steel, titanium alloys, and nickel-based high-temperature alloys.

Q2: Is the automatic incline magazine loader included in the machine price?
A: Yes. The KCS-160C is delivered as a 100% turnkey automated cell (auto-loading, auto-feeding, auto-cutting, and auto-unloading), and the incline magazine loader table is fully included in the base machine price.

Q3: Why are dual AC servo motors superior to hydraulic drives for large bar cutting?
A: Hydraulic drives are susceptible to fluid temperature fluctuations and pressure drift. The KCS-160C uses high-torque AC servo motors for both material feeding and blade downfeed, guaranteeing strict linear accuracy within ±0.05mm across continuous long shifts.

Q4: Does the cut surface on heavy pipes and bars require deburring?
A: No. The high-speed TCT blade delivers a mirror-smooth cut surface with zero burrs, allowing workpieces to bypass secondary deburring or facing operations.

Q5: What saw blade type is used and what is its expected yield?
A: The machine utilizes premium TCT carbide saw blades (e.g., φ285*60T, priced at approx. $100 USD each). On φ50mm mild steel benchmarking, a new blade yields ~17,850 cuts (35m²). With 2 professional resharpenings, total blade lifespan reaches 35,700 to 42,840 cuts (70–84m² total cut area).

س 6: ما هو الضمان، ومهلة التسليم، وقطع الغيار الاحتياطية المضمنة؟
A: Manufacturing lead time is 30 days. KEENSAW offers a 12-month full warranty, lifetime free technical consultation, 1 free spare parts kit (sufficient for at least 5 years of operation), and 24/7 online technical support with response guaranteed within 24 hours.